EMAT Thickness Gauge NOVOTEST UT-3M-EMA

EMAT Thickness Gauge NOVOTEST UT-3M-EMA is a new development of the NOVOTEST company, which will allow our users to solve not only the standard tasks of testing the thickness of metal products, but also to carry out tests in cases where traditional methods, such as piezo-ultrasonic, laser-optical, X-ray, mechanical, etc. – not applicable.

Electromagnetic-acoustic (EMA) technology for measuring thickness is based on the excitation of ultrasonic waves in the material by the generator of the device’s probe, and fixing the path time of ultrasonic waves in the material.

So, the technology is similar to the most common piezo-ultrasonic method, however, the EMAT Thickness Gauge NOVOTEST UT-3M-EMA thickness gauge has several advantages:

CONTACTLESS MEASUREMENT

The electromagnetic-acoustic thickness gauge allows user to measure the thickness of metal products with one-way access without using couplant through a substantial gap (up to 6 mm). This significantly reduces the material- and laboriousness of the measurement process.

MEASUREMENT THROUGH PAINTED, OXIDIZED OR OILY SURFACES

EMA technology generates waves directly in the material (ferromagnetic and paramagnetic), thus allowing measurements to be carried out under a coating or with a poorly prepared surface, which may not be feasible with traditional methods.

HIGH TEMPERATURE PROBES

EMAT Thickness Gauge NOVOTEST UT-3M-EMA can be equipped with probes for operation on surfaces heated to a temperature of 600 °C, which makes this device the best, and in some cases, the only possible solution.

MEASUREMENT RANGE

A significant advantage over competitors is the range of measured thicknesses. The EMAT Thickness Gauge NOVOTEST UT-3M-EMA allows measuring walls from 0.5 mm to more than 200 mm, depending on the probe used.

THICKNESS GAUGE EXECUTION

EMAT Thickness Gauge NOVOTEST UT-3M-EMA is made in a durable and lightweight metal case. By special order, the thickness gauge can be made in dust and waterproof design (IP65). The thickness gauge is equipped with lithium-ion high-capacity batteries, which allowed for a long battery life. By special order, the battery capacity can be further increased, which will allow user to operate up to 30 hours from a single battery charge.

AUTOMATIC OPERATION MODE AND VARIOUS TYPES OF SIGNAL DISPLAYING

The EMAT Thickness Gauge NOVOTEST UT-3M-EMA implements a unique operating mode – the device automatically analyzes the measured signals, selects the required measurement method, adjusts the parameters of the receiving path and displays the measured thickness on the device’s screen. Even an unskilled user with this mode will be able to accurately and rapidly measure the thickness of various metal structures and products.

By default, the signal in the device is displayed like an A-scan, and the available operating modes allow the operator to evaluate the signals using different methods (PEAK-PEAK, FRONT, ECHO, ECHO-ECHO). Also the B-scan mode is implemented in this thickness gauge, which allows user to get the product profile like a graphical, convenient for perception. Using a specialized carriage for the probes, it becomes possible to scan extended objects and obtain a thickness profile.

Also, EMAT Thickness Gauge NOVOTEST UT-3M-EMA comes with special software for operate with the archive of the device, and the subsequent transfer of data for processing in convenient formats.

Advantages

The thickness gauge boasts a unique automatic mode that sets it apart from competitors. The mode that makes it easy for anyone to measure metal thickness quickly and accurately. The instrument automatically analyzes the signal, selects the correct measurement method, and adjusts the settings. Users see the thickness result displayed in large numbers.
The gage also features a B-scan mode. This mode gives users a visual profile of the product, like a picture, making it easy to read. Using a special probe cart, users can scan larger objects and obtain a detailed thickness profile.
To sort products based on set thickness limits, the gauge offers a special control mode. Simply set the minimum and maximum thickness values and get a graphical display of the results. An alarm sounds if the measured thickness falls outside of these limits. This mode also helps evaluate corrosion damage as a percentage of the product’s original thickness.
For expert testing, operators can manually measure thickness using a variety of methods, such as the autocorrelation function (ACF), measuring between two peaks in a gate, zero-crossing, and echo methods.

Specifications

Measuring thicknesses range for steel, mm	0.6…300.0 (depending on the probe type and object characteristics)
Coating thickness or air gap range, mm	up to 6 (depending on the object characteristics)
Probes temperature measurement ranges, ° C: Standard probe High-temperature probe	-20 to +50 ° C -20 to +250 ° C (depending on the conditions and measurement and cooling cycle – up to +500-600 ° C)
Measurement units	mm inch μs
Resolution, mm	0,01
Type of ultrasonic wave	transverse
Manual gain range, dB	30-100
Ultrasound velocity adjustment range, m/s	1000-9999
Frequency averaging signal	1-128
Operating modes	A-scan B-scan Control mode
Measurement methods	Autocorrelation function (ACF) Echo Echo Echo (Dual Echo) Peak peak Front
Display	3.5 inch 320 * 480
Menu Language	English Ukrainian Russian *additional languages available by request
Standard	ASTM E797 ISO 16809:2017 EN 14127 EN15317 EN12668-1
Weight of the electronic unit, not more, kg	0.5
Dimensions (L x W x H)	165x90x50mm
Power Supply	Built-in Li-ion Battery
Time of continuous work, not less than, h	8
Operating temperature range for the electronic unit, ° C	-20 to +50

Available options

EMAT TG model with IP65 – EMAT thickness gauge NOVOTEST UT-3M-EMA-IP
EMAT TG model with Data streaming in real time – EMAT thickness gauge NOVOTEST UT-3M-EMA-DS
Protective Pouch With Straps For UT-3M-EMA(-IP/-DS)
EMAT probe EMAT-ST20
Scanning-trolley for EMAT-ST20 probe UCK-1
High-temperature probe EMAT-HT20 (up to 600° C)
Cable 2Lemo00-2Lemo00 heat resistant 1,8 m
Handle for EMAT Probe (High-temperature) ЕМАТ-ТН300-НТ20 (300 mm length)
Handle for EMAT Probe (High-temperature) EMAT-TH450-HT20 (450 mm length)
Handle for EMAT Probe (High-temperature) EMAT-TH600-HT20 (600 mm length)
Calibration certificate issued by the third-party metrology laboratory (ILAC)
Certificate of origin issued by the Chamber of Commerce and Industry
Certificate of Origin and Quality from NOVOTEST
CE certificate
Extended warranty period up to 3 years
Individual modification (electronic unit and probes) to customer requirements

- - Step wedge Calibration Blocks

Thickness nominals	Material
1-3-5-7-10-15 mm	Steel, SS, Aluminum
1-2-3-4-5-6-7-8-9-10-11-12-13-14-15 mm	Steel, SS, Aluminum
2,5-5-7,5-10-12,5 mm	Steel, SS, Aluminum
2,5-5-7,5-10-12,5-15-17,5-20 mm	Steel, SS, Aluminum
2,5-5-7,5-10-12,5-15-20 mm	Steel, SS, Aluminum
2.5-5-10-20 mm	Steel, SS, Aluminum
2-3-4-5-6-7-8-9-10 mm	Steel, SS, Aluminum
2-3-4-5-6-7-8-9-10-11 mm	Steel, SS, Aluminum
2-4-6-8-10 mm	Steel, SS, Aluminum
2-4-6-8-10-12 mm	Steel, SS, Aluminum
2-5-10-15-20-25 mm	Steel, SS, Aluminum
2-5-10-20-30-40 mm	Steel, SS, Aluminum
3-4-5-6-7-8-9 mm	Steel, SS, Aluminum
4-6-8-10-12-15 mm	Steel, SS, Aluminum
5-10-15-20-25-30 mm	Steel, SS, Aluminum
5-10-15-20-25 mm	Steel, SS, Aluminum
5-10-15-20-30-40 mm	Steel, SS, Aluminum
5-10-15 mm	Steel, SS, Aluminum
5-10-20 mm, step 0.1	Steel, SS, Aluminum
5-10-20-30-40-50 mm	Steel, SS, Aluminum
10-11-12-13-14-15 mm	Steel, SS, Aluminum
10-20-30-40-50 mm	Steel, SS, Aluminum
10-20-40-60-80-100 mm	Steel, SS, Aluminum

*Other step wedge blocks can be produced by request.

Reference Thickness Blocks

Thickness nominals	Material
0,2 mm	Steel, SS, Aluminum
0,3 mm	Steel, SS, Aluminum
0,4 mm	Steel, SS, Aluminum
0,5 mm	Steel, SS, Aluminum
0,8 mm	Steel, SS, Aluminum
1 mm	Steel, SS, Aluminum
1,5 mm	Steel, SS, Aluminum
2 mm	Steel, SS, Aluminum
3 mm	Steel, SS, Aluminum
4 mm	Steel, SS, Aluminum
6 mm	Steel, SS, Aluminum
10 mm	Steel, SS, Aluminum
15 mm	Steel, SS, Aluminum
20 mm	Steel, SS, Aluminum
25 mm	Steel, SS, Aluminum
30 mm	Steel, SS, Aluminum
40 mm	Steel, SS, Aluminum
50 mm	Steel, SS, Aluminum
75 mm	Steel, SS, Aluminum
90 mm	Steel, SS, Aluminum
100 mm	Steel, SS, Aluminum
125 mm	Steel, SS, Aluminum
150 mm	Steel, SS, Aluminum
175 mm	Steel, SS, Aluminum
200 mm	Steel, SS, Aluminum
300 mm	Steel, SS, Aluminum

*Other reference thickness blocks can be produced by request.

Standard package

“Basic” kit:

Electronic unit Thickness Gauge TP-2020
Probe – 1 pc for choice
(F-0.5/F-2/F-5 or NF-2 or М-12/М-30/М-60)
Accessory package:

– Set of reference thickness samples and metal substrate for each probe (for some probes are not available)
– AA batteries – 2 pcs
– Charger
– USB cable for PC
– PC software:
— Online – NOVOTEST.INFO/USB-connect
— Offline – NOVOTEST USB-Connect
– NOVOTEST LAB App for Android gadgets
(for TP-2020 (Lab) only)
– Operating manual/Quick guide
– Transportation plastic case

“Advanced 1” kit:

Electronic unit Thickness Gauge TP-2020
Probes – 2 pcs
(F-0.5/F-2/F-5 + NF-2)
Accessory package

“Advanced 2” kit:

Electronic unit Thickness Gauge TP-2020
Probes: – 3 pcs
(F-0.5/F-2/F-5 + NF-2 + М-12/М-30/М-60/DSH/DTVR)
Accessory package

“Advanced 3” kit:

Electronic unit Thickness Gauge TP-2020
Probes: – 4 pcs
(F-0.3/F-0.5/F-2/F-5 + NF-2 + М-12/М-30/М-60 + DSH/DTVR)
Accessory package

“Professional” kit:

Electronic unit Thickness Gauge TP-2020
Probes: – 5 pcs
(F-0.3/F-0.5/F-2/F-5 + NF-2 + М-12/М-30/М-60 + DSH + DTVR)
Accessory package

“Expert” kit:

Electronic unit Thickness Gauge TP-2020
Probes: – 6 pcs
(F-0.3 + F-2/F-5 + NF-2 + М-12/М-30/М-60 + DSH + DTVR)
Accessory package

Other configurations of the packages are available as well.

Media

1) NEW EMA Thickness Gauge NOVOTEST UT-3M EMA

2) Tests of the EMAT Thickness Gauge NOVOTEST UT-3M-EMA probe for the maximum coating thickness (gap) of pipes with high roughness (rusty) surfaces.

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